Explore our top-tier industrial flanges and pipe fittings engineered for high-pressure oil & gas, chemical process, and structural pipeline applications.
Understanding the cost structure of industrial steel flanges requires a granular breakdown of raw metallurgical inputs, forging methods, heat treatments, precision CNC machining, and third-party verification compliance.
In global EPC procurement, relying solely on nominal per-ton steel prices leads to significant budget discrepancies. A precise flange quotation integrates key variables: steel billet grade (e.g., carbon steel ASTM A105 vs. alloy steel ASTM A182 F11/F22/F91 vs. duplex ASTM A182 F51/F53), heat treatment (Normalizing, Quenching & Tempering, Solution Annealing), structural facing machine finishes (Stock Finish 3.2–6.3 µm vs. Smooth Finish 1.6–3.2 µm), non-destructive testing (NDT: UT, MT, PT), and international compliance certifications.
| Flange Type | Nominal Pipe Size (NPS) | Pressure Class (ASME) | Material Grade | Estimated Unit Weight (kg) | Indicative Price Range (USD) |
|---|---|---|---|---|---|
| Weld Neck (WN) Flange | 2" (DN50) | Class 150 | ASTM A105 Carbon Steel | 2.7 kg | $8.50 – $12.50 |
| Weld Neck (WN) Flange | 6" (DN150) | Class 300 | ASTM A105 Carbon Steel | 24.5 kg | $58.00 – $75.00 |
| Slip-On (SO) Flange | 4" (DN100) | Class 150 | ASTM A182 F304L Stainless | 5.8 kg | $28.00 – $38.00 |
| Slip-On (SO) Flange | 8" (DN200) | Class 150 | ASTM A182 F316L Stainless | 14.2 kg | $85.00 – $115.00 |
| Blind (BL) Flange | 10" (DN250) | Class 300 | ASTM A105 Carbon Steel | 56.0 kg | $125.00 – $160.00 |
| Socket Weld (SW) Flange | 1.5" (DN40) | Class 600 | ASTM A350 LF2 Low Temp CS | 3.8 kg | $18.00 – $26.00 |
| Weld Neck (WN) Flange | 12" (DN300) | Class 600 | ASTM A182 F51 Duplex Steel | 112.0 kg | $880.00 – $1,150.00 |
| Plate Weld Flange | 24" (DN600) | PN16 (EN 1092-1 Type 01) | Q235B / S235JR Structural Steel | 48.0 kg | $95.00 – $130.00 |
*Note: Prices above reflect standard commercial benchmarks. Final pricing depends on spot raw material costs, batch size, required wall thickness (Schedule 40, 80, 160, XXS), surface coating (yellow varnish, anti-rust oil, epoxy coating, hot-dip galvanizing), and third-party inspection (TPI) requirements.
Cangzhou in Hebei Province stands as the world's premier pipeline equipment manufacturing capital, delivering unprecedented economies of scale, supply chain integration, and technical refinement.
Proximity to top-tier steel producers such as Baosteel, HBIS, and Tsingshan ensures immediate access to high-purity carbon steel billets, low-alloy round bars, and premium stainless/duplex ingots at direct mill costs.
Housing hydraulic forging presses up to 10,000 tons and computer-controlled vertical ring rolling machinery capable of producing seamless forged rings up to 160 inches (DN4000) with flawless grain flow integrity.
Cangzhou manufacturers routinely manufacture to global standard frameworks including ASME/ANSI B16.5, ASME B16.47 (Series A & B), EN 1092-1, DIN, JIS B2220, BS 4504, MSS SP-44, and AWWA C207.
The industrial piping landscape is transitioning toward ultra-high-reliability materials, green production workflows, and digital quality monitoring tools.
Modern forging lines utilize real-time thermal sensors and finite element analysis (FEA) to model metal flow during ring rolling. Digital twin inspection ensures zero internal voids, minimizing material fatigue under cyclic pressure loading.
Increasing demand in subsea extraction and chemical processing has expanded production of UNS S32750 (2507 Super Duplex), UNS S31803 (2205 Duplex), Hastelloy C276, and Inconel 625 flanges with specialized heat treatment cycles.
Replacing traditional solvent-based black paints with high-performance eco-friendly coatings including water-borne epoxy coatings, 3-layer polyethylene (3LPE), Fusion Bonded Epoxy (FBE), and cadmium-free electro-galvanizing.
Choosing the right flange design and material configuration depends heavily on specific working media, operating temperatures, and environmental pressures.
Primary Choice: ASME B16.5 Weld Neck Flanges with Ring Type Joint (RTJ) facings in ASTM A182 F51 or A350 LF2.
Key Need: Excellent resistance to salt-spray atmospheric corrosion, high pressure containment (Class 1500–2500), and cyclic vibration endurance.
Primary Choice: ASME B16.5 Weld Neck & Slip-On Flanges with Raised Face (RF) in ASTM A182 F11, F22, F91, and A182 F316L.
Key Need: Resistance to High-Temperature Hydrogen Attack (HTHA), elevated temperature creep resistance, and chemical compatibility with volatile hydrocarbons.
Primary Choice: ASME B16.5 Weld Neck Flanges in ASTM A350 LF2 Class 1/2 and ASTM A182 F304L.
Key Need: Superior Charpy V-notch impact toughness at sub-zero temperatures (down to -196°C), preventing brittle fracture under extreme cryogenic conditions.
Primary Choice: Large-diameter EN 1092-1 Type 01 Plate Flanges & Type 11 Weld Neck Flanges in Duplex F51 or rubber-lined Carbon Steel.
Key Need: Severe chloride pitting corrosion resistance, erosion-corrosion endurance under high velocity fluid streams.
Primary Choice: ASME B16.47 Series A Heavy Weld Neck Flanges in ASTM A182 F91 Chrome-Moly and forged carbon steel.
Key Need: Main steam line connection integrity, thermal expansion absorption, strict volumetric non-destructive testing verification.
Primary Choice: Ultra-precision machined Socket Weld & Weld Neck Flanges with custom micro-finish RF faces (Ra 1.6–3.2 µm).
Key Need: Zero-leakage gas tightness under ultra-high gas pressures, helium leak detection compatibility, and hydrogen embrittlement prevention.
International EPC contractors require rigorous quality validation, compliance documentation, and export logistics management to guarantee project success.
Every flange shipment is accompanied by Mill Test Certificates (MTC) detailing heat numbers, chemical analysis, mechanical property testing (yield, tensile, elongation), impact test values, and hardness measurements. Independent 3.2 inspection by SGS, BV, TUV, or DNV is fully supported.
To eliminate subsurface defects, our quality control team employs 100% Ultrasonic Testing (UT) for high-pressure forgings, Magnetic Particle Inspection (MPI) for surface cracks on carbon steels, Liquid Penetrant Inspection (LPI) for stainless alloys, and Positive Material Identification (PMI) alloy verification.
Flange sealing faces are protected with plastic bevel caps or heavy-duty plywood covers, coated with high-grade rust inhibitor oil, wrapped in moisture-proof VCI film, and secured in heat-treated fumigated plywood crates or sturdy steel-frame skids for long-haul maritime transport.
Review our extended product selection including stainless steel blind flanges, weld neck slip-on configurations, and forged sealing connections.
Get authoritative answers to common technical queries faced by piping engineers, procurement directors, and quality auditors.